Case Study: How We Helped a Snack Brand Cut Sodium by 70%—Without Losing Flavor 

Background

For over two decades, Griffith Foods has worked with a leading global snacking company, supporting them with three seasoning solutions in their product line. In 2020, we developed a new seasoning for a savory snack line, which quickly became a consumer favorite. But in 2021, new regional, government regulations were introduced that set limits on certain nutrients: sodium, added sugars, trans fats, and saturated fats. Products exceeding these limits would require a warning label on the front of the package, educating customers about the contents and possibly discouraging purchase. To avoid this, our popular seasoning needed a drastic 70% reduction in sodium. Our partner challenged us to help reformulate the seasoning to meet the new sodium limit, without losing the vibrant and dynamic flavor that made the snack so popular.

The Challenge

Cutting sodium changes the way flavors are perceived. Salt enhances everything, from acidity to spice. Taking it away can flatten a product’s taste, making it bland.  

Our Approach

The project began with a full sensory analysis of the existing product, identifying the key attributes that defined the distinct flavor. We then explored various sodium-reduction strategies using our internal ingredients portfolio.

Throughout the process, our R&D and sensory team conducted multiple rounds of testing, including:

  • Descriptive analysis to understand the sensory gaps,
  • Discriminative analysis using tetrad tests to confirm equivalency, and
  • Consumer-relevant application testing at the client’s dosage levels.

Our regulatory experts partnered closely with our teams to ensure the new formulations remained compliant with front-of-pack labeling requirements. We utilized various sodium reduction strategies using our internal ingredient portfolio. Multiple rounds of sensory and consumer testing was completed, and innovative raw materials and solutions were developed through research and prototyping.

The Results

  • Product’s overall sodium was reduced by 70% 
  • No warning label needed on the packaging 
  • Product passed sensory and consumer testing 
  • Sales remained strong after the change 
  • Brand perception has shifted as a better-for-you option in the market since no warning label was required 

Summary

At Griffith Foods, we pride ourselves on our sensory science and analytical expertise. By assisting our partner to achieve a 70% sodium reduction without compromising market performance or the flavor profile and key attributes of the product, we not only helped our client protect their brand perception, we also opened the door to future opportunities in better-for-you snacking, turning a regulatory challenge into a strategic opportunity for improved nutrition. We remain dedicated to building a nutritious and sustainable portfolio, and this is just one strong example of that commitment.

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